1. Basics of Industrial Engineering in Apparel Production
- What is Industrial Engineering in Garment Manufacturing
- Role of Industrial Engineers in Garment Production Management
- Operations Standardization in Garment Manufacturing
- Work Study and Industrial Engineering Terms and Definitions
- How to Differentiate the Efficiency and Performance in Garments Industry
- Overall Efficiency Vs On-Standard Efficiency
- 30 Ways for Productivity Improvement in the Apparel Industry
- Major Factors that can Affecting Factory Efficiency
- First Step for Improving Factory Efficiency
2. Work
Study & Time Measurement
- What is Work Sampling?
- What is TMU (Time Measurement Unit) and Its Application in Garment Manufacturing?
- Standard Minute Value (SMV): Definition,
Calculation, and Use
- What is the Meaning of SMV in Work Study?
- How to calculate garments SAM or SMV
- Difference Between SAM and SMV
- Full Form of SAM and SMV in the Apparel
Industry
- The Concept of Operator's Performance Rating
- How to Use Performance Rating to Calculate
Basic Time?
- Advanced Time Study Tools and Their
Applications
- Why Determining SAM from Garment Images is difficult
- How to Reduce Standard Time (SAM) for Garment Production Styles
3.
Operator Efficiency & Line Balancing
- How to Calculate Operator Efficiency at
Work?
- Efficiency Formula: Calculate Operator
Efficiency and Line Efficiency
- How to Calculate Overall Line Efficiency?
- Why Your Line Efficiency is Low – Identify
the Reasons
- How to Balance a Traditional Sewing Line?
- What is Line Balancing in Garment
Manufacturing?
- How to Allocate Sewing Operators for
Different Styles?
- How to Develop a Skill Matrix for Sewing
Operators?
- How to Encourage Workers in a Garment
Factory?
- What is the Learning Curve in Apparel
Manufacturing?
4.
Garment Production & Capacity Planning
- How to Estimate Garment Production?
- How to Calculate Production Capacity of a
Factory?
- How to Determine the Number of Sewing Lines
Needed for an Order?
- How to Calculate Manpower Requirements for
Finishing?
- How to Calculate WIP Level in Cutting,
Sewing, and Finishing Sections?
- How to Reduce Style Changeover Time (COT) in Garment Manufacturing?
- How to Increase Line Efficiency in a Piece
Rate Factory?
- 9 Ways to Increase Sewing Operator
Efficiency
- 30 Proven Ways to Boost Productivity in Garment Manufacturing.
- Benefits of Single-Piece Flow Production
System
5.
Costing & Performance Metrics
- How to Calculate the Cost of Manufacturing
Apparel Products?
- Garment CM Cost Estimation Using SAM or SMV
- How to Find Labor Cost for Garment
Manufacturing Using Work Measurement Data?
- How to Calculate the Rate of Individual Sewing Operations?
- How to Justify the Piece Rate in the Garment
Industry?
- How to Calculate Machine Productivity?
- How to Calculate the Standard Minute Rate
(SMR) in Garment Factories?
- What is the Cost per Minute of a Sewing
Line?
- Difference Between SAM Productivity and
Production Productivity
- Actual Garment Production Cost – The Way Factories Calculate It
Production Management &
Lean Manufacturing
6.
Production Planning & Reporting
- How to Make an Operation Bulletin for a
Garment?
- Daily Production Report Excel Template (Free
Download)
- How to Set Daily Production Targets Using SAM vs. Cycle Time in Apparel Manufacturing
- Necessary Production Reports for a Garment
Factory
- KPI Dashboard: An Effective Reporting Tool
for Garment Factories
- How to Plan Daily Line Output from Garment
SAM?
- How to Show Line Efficiency When There Is No
Loading to a Line?
- How to Measure Line Performance When You
Don’t Know Product SMV?
- What Are the Reports Made by the IE
Department in Garment Factories?
- Production Line Efficiency Report Format and
Formula
7. Lean
Manufacturing & Waste Reduction
- 7 Wastes of Lean in Garment Manufacturing
- What is GSD System?
- How to Implement Lean Manufacturing in
Garment Production?
- Comparison Between Progressive Bundle System
and Unit Production System (UPS)
- 8 Preferred Lean Manufacturing Tools for the
Garment Industry
- 4 Killer Non-Productive Measures in Garment
Manufacturing
- How to Reduce WIP from Bottleneck
Operations?
- How to Reduce Line Setting Time for Assembly
Lines?
- Why Measure Non-Productive Time?
- Why Measure Stitching Line Efficiency?
8.
Material Handling & Workflow Optimization
- Different Kinds of Material Handling Systems
Used in the Garment Industry
- What Is Line Layout in the Garment Industry?
- Which Production System Is Better –
Conventional or Modular?
- Digital Displays for Production Status – A
Better Way to Communicate Floor Performance
- How to Calculate WIP in Garment Production?
- Sewing Thread Consumption Calculation
Template (Download Excel)
- Work Aids and Equipment for Garment
Manufacturing
- How to Control Apparel Production Cost?
- How to Measure Labor Productivity?
Operator Training, Skill
Development & Job Readiness
9.
Operator Training & Skill Development
- Operator Training and Deployment in Apparel
Industry – A Systemic View
- Systematic Training of Sewing Industry
Operators – An Introduction
- How to Conduct Operator Skill Upgrading?
- Sewing Operator Recruiting Test Procedure
- How to Grade Sewing Operators?
- Selection of Improvement Projects and
Implementation Methods
- How to Develop an IE Department in a
Factory?
- What is a Skill Matrix for Sewing Operators?
- Industrial Engineer’s Job Profile in the
Apparel Industry
10. Career Development & Learning Resources
· How I Learned Industrial Engineering (and How
You Can Too)?
- 12 Useful Formulas for Industrial Engineers
(Poster)
- My Upcoming eBook: Industrial Engineering -
Guide to Job Interview Preparation
- eBook 'Industrial Engineering Guide to Job
Interview Preparation' is Released
- What Is the Right Career Option:
Merchandising or Production (IE)?
- How Much Computer Knowledge Is Required for
an IE Candidate in Garment Production?
- How to Get Training on General Sewing Data
(GSD)?
- What Do the Best Apparel Manufacturing
Companies Do Differently?
- Case Study: Work Sampling for Sewing Floor
Special Topics &
Innovations
11. Apparel
Technology & Automation
- How to Automate Garment Production for Higher Efficiency?
- Secret Behind Calculation of Machine Time in SAM
- Ratio of Sewing Machines Used in a Shirt Factory
- What is a Pitch Diagram and How to Make One?
- Different Types of Sewing Line Layouts (with Pictures)
- What is Bobbin Elastic Thread in Garment Stitching?
- How to Determine Machine Requirements for a New Factory?
- Which Machines Are Needed to Make Basic Tee Shirts?
- Which Machines Are Needed to Make Basic Polo Shirts?
- Machines Used for Denim (Jeans) Manufacturing
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