How to Differentiate the Efficiency and Performance in Garments Industry |Textile floor|

Performance is evaluated at a variety of levels in garment manufacturing, including plant, production line, and individual sewing operators. Typically, performance is measured in terms of labor productivity and efficiency percentage. Efficiency and performance are frequently used interchangeably.

Defining Efficiency and Performance In terms of general definitions: Performance is the degree to which a system or machine achieves its objective. The amount of resources utilized to achieve a goal is measured by efficiency. Understanding the factors that influence performance and efficiency is the first step. Efficiency and Performance in the Garments Industry Instead of focusing on machinery, apparel manufacturers evaluate the performance of human resources. Sewing operators' and production lines' performance is specifically evaluated. The distinction between performance and efficiency in garment manufacturing is made clear in this article.

Calculation of Efficiency

The formula for calculating efficiency is as follows:

Efficiency in percent is = 100 x (Produced Standard Allowed Hours (SAH) / Hours Worked).

Hours worked are equivalent to the total number of hours in a shift.

Example: Nine hours of shift work 400 garments were produced (for a specific operation). 1.2 minutes is the standard time (SAM) for each garment.

Step one: Determine the Produced SAH = (Garment produced x Operation SAM)/60

= (400 x 1.2)/60

= 480/60

= 8

Second Step: Determine Efficiency,

Efficiency (percentage) = 8 / 9 * 100 = 88.89%

Calculation of Performance

Machine downtime must be taken into account when evaluating performance. Downtime is recorded separately because operators may utilize multiple machines during a shift. Before applying the efficiency formula, performance is calculated by dividing shift hours by downtime: Operation SMV garment production divided by shift hours minus downtime equals 100 percent performance (percent).

Example of a computation: Nine hours of shift work, 45 minutes of downtime (0.75 hours), Quantity Produced: 400 garments, 1.2 minutes is the standard time (SAM) for each garment.

Step one: Determine the Produced SAH:

SAH produced = (400 pcs * 1.2 minutes) / 60 = 8 hours
second Step: Determine Performance

Performance (percentage)

= (0.8 / 9.75) 100

= (8 / 8.25) × 100
= 96.97%

Therefore, the Key Differences Between Performance and Efficiency Consideration for Machine Downtime: Machine downtime is not taken into account by efficiency. Performance is a more accurate measure of actual work time because it takes into account machine downtime. Impact of the Calculation: An overall measure of productivity is efficiency. By excluding idle time, performance reflects standard efficiency.


Conclusion
Performance provides a more in-depth evaluation by taking into account downtime, whereas efficiency provides a broad productivity metric in the garment manufacturing industry. Performance was 96.97% and efficiency was 88.89% in the given examples, indicating that performance tends to be higher when downtime is taken into account. Manufacturers can improve productivity measurement and workforce efficiency by understanding the distinction between these metrics.